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High-quality magnesium oxide ceramics produced through integrated production from raw materials to products
The magnesium oxide insulator is used for the cartridge heater, the sheathed heater, and the glow plug, because the magnesium oxide is superior in the electric insulation characteristics (1014Ω) and the heat conductance (60W・m-1・K-1).
The magnesium oxide insulator is used as an insulated core that wraps an exothermic wire and as a guide insulator that guide a metal wire.
Tateho can produce the TATECERA®EMG magnesium oxide insulator of various purities and various densities (=strength).
In addition, Tateho can produce the high purity product and various shape and the size (outside diameter, hole diameter, pitch, and length).
Therefore, if our insulator is used, it becomes easy to produce the heater.
Tateho offers high-quality products with the quality control system based on ISO9001.
Grades | TATECERA®️EMG | ||||
---|---|---|---|---|---|
TypeA | TypeB | ||||
Chemical composition | MgO (%) | 99.8 | 99.1 | ||
CaO (%) | 0.05 | 0.39 | |||
SiO2(%) | 0.02 | 0.29 | |||
Al2O3(%) | 0.04 | 0.13 | |||
Fe2O3(%) | 0.02 | 0.06 | |||
B2O3(%) | <0.001 | 0.01 | |||
Physical properties | Bulk density(103kg・m-3) | 2.3~2.5 | |||
Bending strength (MPa) | 20~40 |
Tateho has two-holed shape insulators (TypeB) of the following sizes as standard products.
No. | Outside diameter (OD) mm | Hole diameter (D1) mm | Pitch (P) mm | Length (L) mm |
---|---|---|---|---|
1 | 4.0±0.10 | 1.0±0.10 | 1.85±0.10 | 200.0±1.0 |
2 | 5.0±0.10 | 1.2±0.10 | 2.30±0.10 | 200.0±1.0 |
3 | 6.0±0.20 | 1.5±0.10 | 2.50±0.10 | 200.0±1.0 |
4 | 7.0±0.20 | 2.0±0.10 | 2.95±0.10 | 200.0±1.0 |
5 | 8.0±0.20 | 2.0±0.10 | 3.70±0.10 | 200.0±1.0 |
6 | 9.0±0.20 | 1.8±0.10 | 4.80±0.10 | 200.0±1.0 |
7 | 10.0±0.20 | 2.2±0.10 | 4.40±0.10 | 200.0±1.0 |
8 | 11.0±0.20 | 1.8±0.10 | 5.55±0.10 | 200.0±1.0 |
9 | 12.0±0.25 | 3.1±0.10 | 5.40±0.10 | 200.0±1.0 |
The round bar shape insulator is used for the glow plug for the diesel engine to decide the position of an exothermic wire.
Size | |
---|---|
Outside diameter (OD) mm | 0.5~10.0 |
Length (L) mm | 20~100 |
The one holed shape insulator is used for the long sheath heater to prevent an exothermic wire from contacting with sheath.
Size | |
---|---|
Outside diameter (OD) mm | 1.2~18.0 |
Hole diameter (D1) mm | 0.6~10.0 |
Length (L) mm | 50~200 |
The two holed shape insulator is used for the cartridge heater as an insulated core that wraps an exothermic wire.
Size | |
---|---|
Outside diameter (OD) mm | 1.4~30.0 |
Inside diameter (ID) mm | 0.4~4.5 |
Length (L) mm | 50~200 |
The four holed shape insulator is used for the cartridge heater that builds in the thermocouple and that insert an exothermic wire in the hole of it.
Size | |
---|---|
Outside diameter (OD) mm | 2.1~20.0 |
Inside diameter (ID) mm | 0.35~4.0 |
Length (L) mm | 100~200 |
Tateho can produce the thermocouple integration type and zone division type etc. according to the design of the customer.
Size | |
---|---|
Outside diameter (OD) mm | 4.5 |
Inside diameter (ID) mm | 0.6 |
Length (L) mm | 100 |
Tateho can produce the insulator of non-round bar shape according to the design of the customer.
Size | |
---|---|
Width(W)mm | 43.0 |
Thickness(T)mm | 6.5 |
Length (L) mm | 200 |
Hole diameter(D1)mm | 3.5 |
The bottom shape guide insulator is used for the tip of the cartridge heater to fix a main insulator.
Size | |
---|---|
Outside diameter (OD) mm | 2.9~29.0 |
Inside diameter (ID) mm | 主碍子の外径 |
Height(H)mm | 2.0~5.0 |
Depth(h)mm | 1.0~3.0 |
The special shape guide insulator is used for the intermediate part of the cartridge heater to prevent a metal wire from contacting with sheath.